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Full Flat Double Tray

Our full flat double tray packaging is created to present your products most attractively. This premium packaging offers your clients a remarkable unboxing experience with its distinctive tray and lid design structure. These trays are ideal for shop shelves since they are made from high-quality cardboard stock and offer the best functionality and display. Your priceless things are protected and given the highest level of durability with double-sided wall box packaging. These cases are manufactured from high-quality premium materials such as card stock, Bux board, corrugated materials, E-flute sheets, and eco-friendly Kraft materials.

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100% Print Quality Guarantee

Not satisfied? We reprint or refund — no questions asked, every order.

500+ Happy Brands
USA businesses trust us
No Minimum Order
Start from 10 units
7-Day Turnaround
Rush 3–4 days available
Free USA Shipping
No hidden fees ever
Free Design Support
On every single order
Trusted by 500+ brands across the USA
Lumiere Beauty
GreenLeaf Co.
BoxBrand
Botanica
StyleCo
NovaPack
FreshBrew
ArtisanGoods
What We Give
Create Custom Boxes — Quick & Easy
From idea to doorstep in 7 business days.
1

Configure & Quote

Choose box type, size, finish, and quantity. Fill our instant quote form — response within 2 hours.

2

Design

Upload your artwork or just share your logo. Our free design team builds print-ready artwork for you.

3

Payment Process

After approving our digital files and being satisfied, we process the project amount.

4

Production

After final file approval and payment, our expert production team gets to work immediately.

5

Delivery

We use trusted courier services like FedEx, Skynet, and DHL for fast, reliable delivery.

Product Specification
Box Details & Options
Box StyleMailer Box (Tuck-end / Auto-lock / Snap-lock)
DimensionAll Custom Sizes & Shapes
Minimum OrderNo Minimum Order Required
StockE-Flute, B-Flute Corrugated, White Kraft, SBS Board (10pt–28pt)
PrintingNo Print, CMYK, CMYK + 1 PMS, CMYK + 2 PMS
FinishingGloss, Matte, UV, Spot UV, Embossing, Foil Stamp, Soft Touch
IncludedDie Cutting, Gluing, Scoring, Perforation
AdditionalEco-Friendly, Recycled, Biodegradable, Food-Safe
ProofFlat View, 3D Mock-up, Physical Sample (on request)
Turnaround7 Business Days · RUSH 3–4 Days
ShippingFree to all USA addresses
CertificationsFSC Certified · Recyclable · Food-Safe Available

Instant Quote

Not sure about dimensions? Fill this and our team responds in 1 hours.

🎨 Free Design Consultation!

Our design team tests different layouts until you find the one that speaks to your brand — at zero cost on every order.

Stock Type & Thickness
Choose Your Material
Materials with the least environmental impact.

Cardboard

Minimal environmental impact, minimizes waste. Great for lightweight retail products.

Kraft

Strong, durable, and reliable. Widely used eco-friendly material across many industries.

Rigid

Highly protective, affordable, and recyclable. Provides maximum protection for premium products.

Corrugated

Easy to customize, cost-effective, and sustainable. Ideal for branding and shipping.

Finishing Assortment
Premium Print Finishes
Elevate your packaging with our wide range of finishing options.

Foil Stamping

Gold, silver, or rose gold foil. Adds a luxury metallic effect.

Spot UV

High-gloss UV on selective areas for a shine effect.

Gloss

Vibrant glossy finish increasing color brilliance.

Matte

Premium velvety finish. Fingerprints less visible.

Embossing

Raised 3D texture. Transfers finest brand details.

Debossing

Pressed-in graphics create a unique tactile experience.

Soft Touch

Velvety soft-touch lamination adds texture and protection.

Holographic

Diffracts light to reveal rainbow colors at all angles.

Description

Full Flat Double Tray made with Kraft or cardboard material

Boxes are only made with Kraft or cardboard material and named a full flat double tray. Accommodating a tray and a cover, their purpose is to showcase merchandise. Full-flat double tray boxes feature a captivating design, innovatively crafted for product display. No matter how appealing your products are, inadequate packaging can hinder brand engagement. The full flat double tray boxes gain further strength from locking studs on either side of the panels. To place orders, reach us via email at sales@customboxusa.com. The construction of this encasement style is unique as the dimensions of the containers vary according to the size required; these dies result in smooth and clear-cutting, free of any residue on the corners. These boxes have a rigid construction comprised of double walls for better protection of the items stored inside them.

Custom-Designed Full Flat Double Tray

Secure your products with the reliability of a full flat double tray, backed by our exceptional packaging styles. Creatively designed with a double sidewall for utmost rigidity. This packaging is expertly shaped to provide maximum support for the enclosed items. Customizable in various sizes, conditions, and styles to suit customer needs and product specifications. Packaging styles are always crucial for the visuals and the safety of the products. It contributes a lot to sales due to the fact that consumers are always looking for visually appealing packages.

Packaging appeal is also considered a visual reflection of the quality of the product encased inside. The Full Flat Double Tray style of packaging can help you in all aspects of your encasement needs. They can also be customized totally in accordance with requirements and desires. This style of packaging is also widely used in the delivery of food items due to the sturdy construction of the containers; you can also go for the option of the internal lining of the containers with the PE layer to keep the freshness of food items retained.

Here at CustomBoxUSA, we provide you with the highest-quality full flat double tray packaging supplies. Due to our vast experience and knowledge, we are the pioneers in the packaging field. We have a large number of satisfied consumers on the market. Our experts ensure that only quality materials and inks are utilized in our manufacturing and printing processes. Thus, we can provide our consumers with top-quality encasement solutions at competitive rates.

1. Safety of the product

As the names of packaging styles suggest, such containers have a double wall on the sides to ensure the safety of products. These boxes are manufactured of high-quality materials that are sturdy and can keep the encased products free of any damage due to mishandling or stacking. The top lid on these containers also helps to act as a barrier between the contamination and the main product. Moreover, this packaging style can also be protected with the PE layer to resist any moisture or dampness.

In order to give you encasement designs that are superior in functionality and appealing in appearance, our brand makes sure only to use top-notch quality materials when creating these containers.

2. Enhanced presentation

These containers are also practical when it comes to elevating the look of the box. They can be printed by making use of any desired illustrations and graphics. The printing techniques for these containers can range from screen to offset or digital printing, depending upon the choice of material used in the production. Foil stamping can also help with the embossing of the logo on containers, providing an optimal level of brand recognition for your items on the market shelves. We also provide you with free design support for our full flat double tray supplies and other cities all across the country.

3. Highest functionality at low cost

Full flat double tray supplies provided by our brand are superior in functionality due to the use of premium-quality materials for the manufacturing of such containers. We provide you with the best quality containers, which are enhanced in visuals along with superior functionality. The use of advanced technology and expertise in the field makes us the best wholesale full flat double tray supplier in the USA. Contact us today to get cheap full-flat double trays that are high in quality and functionality.

4. Security and Visual Appeal of Your Brand

At Custom Box USA, we prioritize your specific needs, allowing you to fully customize the full flat double tray according to your product specifications. Stand out from the competition with our captivating packaging variations, ensuring your products shine amidst the crowd. Trust us to provide the utmost security and visual appeal with our full-flat double tray packaging. Elevate your brand presentation today!

Full CMYK Printing

Vibrant, photographic-quality print on every panel. 300 DPI resolution ensures crisp logos and artwork.

Eco-Friendly Materials

Made from recycled corrugated or kraft board. 100% biodegradable and FSC-certified materials available.

Fully Custom Sizes

Any dimension you need — from small jewelry mailers to large product shipping boxes. No constraints.

Premium Finishes

Matte, gloss, soft-touch, foil stamping, embossing, and spot UV — all available on every style.

Auto-Lock Bottom

Pre-glued auto-lock bottom for fast packing. No tape needed — saves time on your fulfillment line.

Free Design Service

Share your logo and brand colors — our team creates print-ready artwork at zero cost, every order.

4.9
★★★★★
1,159 verified reviews
5★
1,010
4★
670
3★
50
2★
90
1★
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★★★★★

"Quality exceeded expectations. Customers keep commenting on the packaging — really elevates the unboxing experience."

Sarah M.
Founder, Lumiere Beauty · Feb 2026
★★★★★

"Fast turnaround, zero errors. Eco kraft boxes are perfect for our sustainable brand. Ordering every quarter."

James R.
CEO, GreenLeaf Co. · Jan 2026
★★★★★

"Switched from a competitor — night and day difference. Free design support saved us hundreds in agency fees."

Aisha K.
Operations Lead, BoxBrand · Mar 2026
★★★★★

"200 custom mailers for our product launch — arrived 2 days early, colors spot on. Customers DMing us about the packaging!"

Priya S.
Founder, Botanica Skincare · Apr 2026
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